Close Call for Some and, for One Someone Else

Posted by Kimball Livingston March 31, 2015 Photos by Peter Johnstone

Above we see a cruising catamaran sitting in the Caribbean beneath a crane that self-sacrificed on the way down.

It was not supposed to come down.

Below we see the next generation of racer-cruiser catamaran, Gunboat’s G4, launched off the same crane not all that long before. Honest.

Crane-boat

So, the latest addition to the Gunboat line just got a reprieve — and came a step closer to a season of Caribbean racing — and it could have been a different story. Work continues . . .

Foiler

Peter Johnstone’s photos were downloaded from Facebook, where Latitude 38’s Richard Spindler chimed in with, “This is the crane we used to launch La Gamelle just a little while ago. I spent half the morning standing beneath it.”

And just what is a G4 Gunboat? A foiler, in keeping with the times. Coming soon.

Hey, name it after your better half. It’ll work out fine.

G4-foils

America’s Cup in chaos – part one

Just when it seemed to be all on track, sailing’s premier event, the America’s Cup, descended into chaos last week following an announcement, outlining some dramatic changes to the even

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Drama And Delight Round The Horn

Four boats in the Volvo Ocean Race celebrated rounding the venerated landmark of Cape Horn on Monday, a pleasure cruelly denied Dongfeng Race Team (Charles Caudrelier/FRA) after the Chinese boat's mast was broken early in a dramatic day on Leg 5.
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Maldives: the best international clearance ever

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It’s a pretty good sign when your agent arrives to the boat with ice cream to share that clearing into the country will go off without a hitch.

How do you get in and out of a country when you’re cruising? It can seem intimidating to the uninitiated. It’s not, really, and the process becomes relatively routine- except that every country is different in some way…whether you have to hunt offices down on shore, or they come to you, or if any advance notice is needed, or an agent required, or whatever the variation may be. (I’ve written about the general process on the blog before).

In Maldives, it was not just efficiently handled, it was easily the best clearance ever- and it wasn’t because of the ice cream, although that won’t soon be forgotten.

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the kids swimming off Utopia on Uligan’s “house reef”

After hunting around for almost an hour to find a good place to anchor (ultimately getting hooked in a sand patch in about 15’, and buoying the chain with fenders to keep it off the reef), we had encroached on lunchtime. “It’s OK,”  our agent, Assad from Real Seahawks Maldives, said over VHF – “go for a swim if you’d like, we’ll be out after 2pm.” And so we did, getting our first taste of the incredible life underwater in this beautiful country.

Uligan reef

This? Is RIGHT UNDER TOTEM. Absolutely incredible.

When officials came out later in the day, clearance was handled in just a few minutes of paper stamping and signatures. Assad brought SIM cards so that we could get connected immediately, recognizing we’d appreciate this. He knew there were children on Totem, and brought boxed cookies and chocolates wrapped in shiny foil paper for each of them to unwrap. I’m certain our kids have never been so impressed with clearance before!

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Clearance in the main cabin on Ceilydh, a few days later.

We might only have spent a day or two on Uligan to clear if it weren’t for the hospitality of Assad. Our warm welcome to Maldives was so much more than Assad’s friendly greeting and facilitation of an easy clearance. He took Jamie and a few Utopian crew out to go fishing. He welcomed us into his home to meet his family. He offeried a cold drink or other hospitality on every shore visit. He organized a barbecue on the beach. Uligan has been his family’s home for generations, and he was happy to answer our many questions about the island.

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Assad helps Jamie sort out data top-up on our SIM card in town

This was all beyond his agent services, which were great, but everything to do with this agent being a wonderful human being– a person who has an excellent understanding of cruisers, of our needs and interests. Someone who took the time to know what we’d especially appreciate- and then make it happen. I really can’t speak highly enough about our experience with him in Uligan.

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Fishing expedition in advance of our beach barbecue

And so instead of a day in Uligan, it was a week, and we left with that bittersweet taste from the blend of good memories in our wake with the anticipation of more to be made in the weeks ahead.

For the curious: official fees for permits and clearance make Maldives among the most expensive countries we’ve visited, and certainly the most costly in terms of unavoidable-fees-per-day. One month is nearly $900. But most of these fees are fixed whether you stay one month or three months, so by staying longer we bring down our daily cost- we’ll average around $17/day over two months. Agent fees are just a small fraction, and similar to Sri Lanka and French Polynesia- the other countries we’ve been required to have an agent. The biggest charge in Maldives is from the tourism ministry. It feels high, and in planning our route this year, there were times we questioned coming. But one week in, we’re glad we did, and excited about the weeks ahead here.

Border-hopping veterans and hopefuls alike know we love it when you read this on the Sailfeed website.

Forbes Horton

Despite the intro, this is not the first Thursday episode…but it is another business-oriented episode, kind of a hybrid actually. Andy sat down with Forbes Horton of his namesake Yacht Sales brokerage in his office in Annapolis. Forbes’ firm, thanks to Lloyd Cooper, put together the deal to buy Isbjorn, the Swan 48 we talked about previously. Andy has known Forbes for a while – they talk about how they met, how he got into sailing and his own adventures in a Tartan 34c, the brokerage business in general, and how the deal came together with Isbjorn! 
 
Need a good bluewater sailboat? Go to forbesyachts.com and get in touch with Forbes and Lloyd. They’re the best in the business.

Want to go on an ocean sailing expedition? Head on over to 59-north.com/sailingpassages to book a berth on the Swan 48 ‘Isbjorn.’ We’re heading to the Caribbean for 2016, Europe in the spring!

New Steering Wheel Adventure: Part 2

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In Part 1 we discussed how I got myself into this mess in the first place. Now we’re into the heart of the mess. Upon reflection, this is the most serious marine carpentry project I’ve ever got myself into. I’ve taken on some big marine carpentry projects, but they were large areas to be fiberglassed or painted, so there was more room for error. In this project, rebuilding the teak steering console, everything will be varnished and in plain sight, so there is really no room for error: Every joint must be perfect.

The old console was still structurally sound, except for some rot around the base that I saturated with epoxy and glassed over years ago. But cosmetically it was too bad to put back into place. The nearly fifty-year-old teak veneer on the plywood had peeled back in many places:

Ugly:
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Uglier:
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Ugliest:
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And there were a few things I didn’t like about the old console: It had many holes cut into it for various gauges, instruments, and outlets, some still in use, some not. One of these was an AC outlet about six inches above the cockpit sole, meaning it would be soaked in even a minor cockpit flooding. Also, at the bottom of the console was a (non-watertight) door, and behind that door was the main electrical panel, and at the very bottom, in what was a continuation of the cockpit sole inside the console, were the main battery switches. All of this stuff could have been catastrophically soaked in a cockpit flooding. During a ten year circumnavigation through a tropical storm, multiple tsunamis, a Horn rounding, and two crossings of the Drake Passage it never got flooded, but it could. Therefore, this project will involve largely re-wiring the boat, but we’ll save that for Part 3.

So I was off to MacBeath Hardwoods to buy myself a sheet of 3/4-inch teak fronted plywood. I only needed a half sheet, but a half sheet was $180 while a full sheet was $220, and I’m no fool. But here is where I learned my first lesson about fine plywood: I had to have them cut it in half to fit it in the Subaru, and their panel saw took the veneer off in places:
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It’s a known thing among finish carpenters that the factory edges on plywood are always straight, but seldom useable: You figure your 4 x 8 foot piece of plywood will have to lose an inch or so all around to get clean edges.

So, how do we get a nice, clean edge on our teak-fronted plywood, without chips missing, and without “shag?” We use a table saw, for starters, and put on a new, fine-toothed blade:
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On top is the course blade; below is the fine, new blade I’ve just swapped out.

Cleaner cuts are made by lowering the blade so it just barely cuts through the top of the plywood, thus cutting the plywood at a shallow, oblique angle:
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There are other tricks, but I found after a few cuts that the new blade at a low angle gave me good results. I’ve read that you can put masking tape over the line you’re about to cut, but then I’ve read that the tape can lift up the veneer in places. I was also advised to score the surface with a utility knife, right along the cut line. I tried this and it worked, but not much cleaner than just cutting with the good blade.

From the pieces of the disassembled old console I copied, as best I could, each section. I thought I’d been very precise, but with this kind of carpentry, even 1/32 of an inch can change the geometry or be unsightly. In this vein, another little trick I figured out is to angle the blade a little while cutting. On most table saws you can change the angle of the blade, so I just gave it 5 or 10 degrees. In this photo it’s slightly exaggerated to make the point:
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To show it in practice, a crude diagram, in which the angles are also exaggerated:
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The outside corner is the part that will show. Obviously this is still a butt joint and we want reasonable surface area of contact, but there are no right angles on boats, so if something is a little off, as it invariably will be, it’s better that gap is where it doesn’t show rather than where it does. Unfortunately the blades on most tables saws only angle one way, so you have to think this through before you make your cuts.

Once you cut your teak-fronted plywood it should be treated with great care. All it takes is a casual swipe of one of the edges at the wrong angle and you’ve got splinters and shag hanging off and a piece unfit for installation (I know this).

Back to the boat. The two sides of the old console were tabbed in with fiberglass, so I repeated this with my new sides:
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I had to put the middle pieces in place temporarily, just to get the geometry right:
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I was very happy with this day’s work, and I’d got all cleaned up and ready to leave, when I fit a couple of the neighboring pieces of teak into place and realized the whole mess was canted way over to starboard. Luckily the epoxy was still wet, or this would have been a catastrophic error in judgment, and much of my hard work would have had to be ripped out. I had to use the boom vang tackle to crank the whole magilla way back to port, and left it under tension overnight while the epoxy dried.

Next it was on to the slanted box thingy that houses the steering chain. Of course I’d removed the rusty, crusty, 48-year-old steering chain and let it soak in diesel for about a month.
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This is where things got weird. Nothing was square. Even the fiberglass front of the cockpit slopes a bit. The chain box has to meet this sloping surface, mate with the rest of the console perfectly, then exit the cockpit through the cutout in the hatch to port. I thought I’d copied the old pieces closely, but for this kind of work close isn’t enough. It has to be a perfect fit. I trimmed things here and there with a belt sander, but 1/64 of an inch shaved off in one place would change the geometry of the whole box once again. The front of the box even tapers: you’ll notice the inboard end, which mates with the console, is skinnier than the outboard end, which exits through the hatch. Nothing was square! I’m not even sure if the laws of gravity applied.
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It may not look like much, but that was a whole afternoon’s work just to get that box thingy to look right.

Next I painted the inside of the console with gray bilge paint. Why do we paint parts of boats that will never been seen or see the light of day? I don’t know:
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Next I mounted the customized, rebuilt, and repainted steerer in the front of the console, hooked on the chain, and mounted it:
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To crown it all is the woodwork around the instrument cluster and throttle/shifter, which looks simple, but it’s actually twenty different pieces of wood. I used the old pieces, where possible, but had to build most of it from scratch, and this took me three separate visits to the boat. I’ve got two babies at home, so boat work is done in stolen chunks of 1-2 hours, if I’m lucky. Remember how I said that 1/32 of an inch makes a big difference in the geometry? Here’s where things getting a little off, from old to new, comes to a head:
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I had to shave down that tapering piece of teak, about 1/8-inch at its thickest, to make up for things gone wrong elsewhere. The instrument cover wouldn’t close without it, but as long as the cover is closed the patch won’t show.

And that delicate edge problem with teak? I managed the bang this piece once it was in place, so I’m just going to live with it. I’ll think of some creative way to patch it, something better than wood putty, I hope:
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Here is the new (another story we’ll save for Part 3) instrument cluster in place:
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As far as the carpentry part, the console is done except for plugging all the screw holes with teak plugs, sanding, and finishing, which I’ll phase in with re-doing the wiring. I’m pretty sure I started this project in earnest in December. It’s now almost April. Sigh.

Team Alvimedica leads around Cape Horn

Four boats in the Volvo Ocean Race rounded Cape Horn, with Team Alvimedica leading the battered fleet past the maritime world's most infamous landmark at 1407 GMT, just 15 minutes ahead o

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